Payment & Shipping Terms:
|Color:||Gray Or Customized||Condition:||New|
|Application:||PC LED Tube||Automatic Grade:||Full Automatic|
|Plastic Processed:||PC||Screw Design:||Single Screw Extruder|
|Gear Reducer::||Horizontal Type||Warrantee:||18 Months|
pvc profile extrusion line,
pvc profile manufacturing machine
Professional PC T5 T8 LED Tube Light Lampshade Extrusion Machine Line Manufacturer In China
Plastic LED tube light lampshade extrusion machine line is mainly used in making standard of PC LED tube light lampshade which is replaced glass LED tube in light industry.
LED tube lights are the energy efficient, cost-effective solution for fluorescent tubes. Some advantages to having LEDs in linear lighting fixtures are that LEDs save you money by have lower wattage for the same number or more lumen output (light), they last longer (up to 50,000 hours of use, equaling several more years), and they contain no mercury or other harmful substances so disposal is just as easy as installation.
Magstar plastic PC LED tube light lampshade extrusion machine line consists mainly of meatrial dryer, color mixer, material vacuum loader, single screw extruder, extrusion mould and die head, water cooling bath,haul-off unit, cutter and stack as well as other auxiliary machines according to customer requires.
Feature of PC LED Tube Light Lampshade Extrusion Machine Line
|Model||MSPC T5||MSPC T8||MSPCD T5||MSPCD T8|
|Tube Specification||Single Color T5||Single Color T8||Doulble Color T5||Double Color T8|
|Extruder Model||SJ45/28||SJ50/28||SJ45/28 * 2||SJ50/28 * 2|
|Main Motor Power||7.5 kw||11kw||15kw||22kw|
|Length of Extrusion Line||9 meters||10meters||10meters||12meters|
Guide to Buy PC LED Tube Light Lampshade Extrusion Machine Line
For new customers in PC LED tube light lampshade extrusion machine line, they don't know how to find good quality of plastic LED tube light lampshade extrusion machine and reliable manufacturers or suppliers.
On the another side, some people have no idea about that what's the difference between plastic LED tube and glass LED tube and what's the means of T5 or T8 and what's difference between T5 and T8.
So we should be clear about what's the different of them first and then decide to what's the machines we will required accoding to it.
1. What's the difference of T5 and T8 ? What's the application and characteristics of them ?
"T" stands for " tubular " or " tube", the figure behind T indicattes the tube diameter. One "T" equals the length of 1/8 inch. So T5 means 5/8 inch diameter tube and T8 means 1 inch diamter tube. Obviously, T5 LED tube is thinner than T8 LED tube in shape.
We would like to compare T5 and T8 form size, length, brightness and appilication as following:
T8 led tube lamp diameter of 26mm, T5 lamp diameter size of 16mm, The tube light is more finer, it is more efficient.(one "T" is 1/8 inch, one "inch" is 25.4mm)
The average tube T5 lamp is shorter 5CM compared to T8 tube,(length is not the same, the interface is not the same)
T5 is brighter and more energy efficient than T8,because of diameter of LED light T5 is more than T8, tubes filled with inert gas atoms and electrons generated by the elastic collision probability is higher, the energy loss is smaller, which is the improvement of light efficiency is also very favorable.
T8 lamp is widely used in public areas, schools, factories, hospitals,bus advertising and subway station ect, and T5 is best suitable for home decoration, like living room and kitchen.
2. Which is better, plastic PC LED tube or glass LED tube ?
Plastic PC LED tube : It can be handled "rougher" during an installation/retrofit, being tossed around and ripped out of boxes. Weight of PC LED tube is lower and good heat-dissipation,there is no risk for breakages during shipment. no-brainer this was the unanimous reason people chose for buying plastic tubes.
Glass LED tube: More lumens, higher light transmittance, better heat dissipation and better thermals rather than PC LED tube, non-aging , fragile and the cost of glass LED tube is cheaper than PC LED tube.
From the above information, both of plastic LED tube and glass LED tube are wth advantages and disadvantages, with today's technology and chips efficiency both two tubes will give you almost the same lumens per watt, lifespan and performance. There is no big difference between two kinds LED tubes.
PC compound material dryer machine is main used in drying and stiring mixed PC granule resin by hot air, due to PC granule material with special characteristics and LED tube needs highest drying grade material, otherwise brightness of plastic LED tube will be effect by moisture in PC resin material.
PC compound material color mixer machine is main used in PC granule resin adding, drying, coloring and mixing with light diffusion agent/master batch or white color agent/master batch or nano material according to different colors or surface requires for making different type of PC LED tube light lampshade function purpose.
PC pellet material color mixer machine is composed of silo,motor, gear reducer box, stir blade and control cabinet.
Vacuum loader machine is used for loading PC granule resin material into hopper on the top of single screw extruder from ground. PC pellet resin material will be transported by vacuum covery in the middle of soft PVC suction hose pipe automaticly. It is controlled by timer too.
Single screw extruder is main part of plastic LED tube making machine line. It is used for feeding,transporting, plasticing,melting PC resin material.
Single screw extruder is composed of driven motor, gear reducer box, screw and barrel, casting aluminum heater, cooling blower, hopper and control cabinet.
Driven motor: It is main part of single screw extruder. We'd better choose good brand AC type driven motor matching with inverter controll for saving power running cost.
Gear recuder box: It is used for connecting motor and for reducing rotating speed of screw through size and teeth of gear changing in the gear box.
Screw and barrel: It is most important part of single screw extruder. Design of single screw is becoming to special and customzied now due to many different kind plasic materials are using. The surface of screw should be paint double alloy for anti-wear.
Casting aluminum heater: It is used for heating barrel and screw which ensure mixed PC pellet resin material can be plasticizing and melting under the suitable temperature.
Cooling blower : It is used for cooling barrel and screw. if temperature of screw and barrel will be excess setting temperature, cooling blowers start to work for cooling barrel which avoid PC granule material resolved in the inside of barrel.
Hopper : It is used for keep the mixed PC pellet resin material in the silo and make sure material can be into barrel continuously. It is like a material transport station.
Control Cabinet: It is used for control whole cornic double screw extruder running by switchs or PLC programes according to different circuits control required.
Co-extrusion mould and die haed is another important part of plastic LED tube light lampshade production line. PC granule material will be forced into extrusion die and melted mixing together through connect flange by screw forward transported after plasticizing and melting in the inner side of barrel.
The tube shape from co-extrusion mould die is not the same for different type LED tubes, the shape is round or profile according to customer required, it is also with different color of LED tube or nano material surface .
Water cooling forming table device is used for forming hot LED tube which is from co-ectrusion mould die by vaccum pump suction. This is main part of PC LED tube light lampshade forming process.
Forming mould is made by special stainless steel material and the structure of forming mould is the same with LED tube shape.
Haul-off unit machine/ belt traction machine is main used for clamping and pulling the PC LED tube forward a long length at a constant speed through belt which located on each pedrail.
It consits of driving motor, pedrail/ pulling belt, air cylinder, rubber pad. Pedrails/pulling belts are located under the extrusion axis, which are mechanically adjustable and upper ones are driven by pneumaticlly.
Special belt on each pedrail/pulling belt is soft and anti-wear, which make sure pedrails do not damage PC LED tubes and there is no marks on the surface of PC LED tubes.
Special Precise cutter machine is used for cutting PC LED tubes automaticly by PLC controller according to setting length. Working principle is that there are clamps which controlled by air cylinder for clamping PC LED tubes first, then blades which on one movable plate start to cutting PC LED tube, meanwhile movable plate be start to moving forward along the guide rail and keep the same speed with extrusion line speed , because plastic LED tube is continuous extruding and not stopping.
Stacker is used for stock final PC LED tube with automaticly turn over function It consits of air cylinder, wheel and steel frame.
4. What's the plastic LED tube light lampshade making process ?
PC LED tube light lampshade making process is almost the same with other kinds of plastic pipes or plastic profiles making process. There is no speical notes during the making process. So we can make a making process chart of plastic LED tube light lampshade as following:
PC granule+ Light diffusion agent/⇒Mixing ⇒Drying ⇒Vacuum loading ⇒Hopper ⇒Feeding ⇒Plasticizing
⇒ Co-extruding⇒Molding ⇒Forming ⇒Cooling ⇒Pulling ⇒Cutting ⇒Packing
Contact Person: Shen