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Hot Water Single Screw Extrusion Machine High Pressure Length 16mm-32mm

Good quality Plastic Profile Extrusion Machine for sales
Good quality Plastic Profile Extrusion Machine for sales
My friend, we have cooperated with you more than 12 years already. Now there are more than 30 sets of plastic extruder machines running in my factory. We hope that we can keep going on forward and get better tomorrow together.

—— Iqbal from Bangladesh

Hi, Andy. I am glad to meet with you several months ago for 2 sets of buying PVC pipe extrusion machines. Thanks for your kind helps and make very good quality machines for me. I am looking forward to making new orders very soon. Thanks.

—— Андрей Левин from Russia

Hi, brother. Your PPR pipe extrusion machine works so well in my factory. It is perfect performance.

—— Ahmed Elsherbiny from Egypt

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Hot Water Single Screw Extrusion Machine High Pressure Length 16mm-32mm

China Hot Water Single Screw Extrusion Machine High Pressure Length 16mm-32mm supplier

Large Image :  Hot Water Single Screw Extrusion Machine High Pressure Length 16mm-32mm

Product Details:

Place of Origin: China
Brand Name: Magstar
Certification: ISO, CE, SGS,
Model Number: MSPPR

Payment & Shipping Terms:

Minimum Order Quantity: 1set
Price: Negotiable
Packaging Details: film cover, Carton sea worthly packing
Delivery Time: 30 working days
Supply Ability: 10 sets per month
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Detailed Product Description
Color: Gray Or Customzied Condition: New
Application: PPR Pipe For Hot & Cold Water Automatic: Full Automatic
Plastic Processed: PPR Screw Design: Single Screw Extruder
Voltage: 380V Or Customized Warrantee: 18 Months
High Light:

single screw plastic extruder

,

hdpe extrusion machine

 

 

                                           Professional PE-Xb Pipe Extrusion Machine Line Manufacturer In China

 

PE-RT  pipe extrusion machine line is used for making different diameters and thickness of PE-RT pipes , which is used for the hot water and cold water supply system.

 

PPR is a polypropylene random copolymer pipe. They are suitable for cold and hot water pressurized plumbing and mechanical systems. It is usually joined by means of fusion welding,either as a end to end (butt) weld or a fusion weld into a fitting hub. There are mechanical slip fit fittings, but the big advantage is the economy and structural integrity of the fusion weld. This type of joining, if done correctly makes two pipes into one longer pipe.

 

PPR pipe has the following application:

  • Residential cold and hot water system
  • Underground heating system
  • Conveyor of industrial water and chemical materials
  • Sanitary and pure water pipelines
  • Hot water recycling system
  • Compressed air pipelines
  • Drink manufacturing and conveying system
  • Other industrial and agricultural pipelines

 

Magstar PPR pipe extrusion machine line consists mainly of material color mixer, dryer, vaccum loader, single screw extruder, co-extruder, co-extrusion mould and die head, vacuum calibrating cooling tank, water cooling tank,  online printer, traction haul-off machine, non-dust cutter, stacker or coiler,  as well as auxiliary machine.

Feature of PPR Pipe Extrusion Machine:

  • Screw & Barrel, PLC control system and Spiral Type Die Head and other parts of the High Speed PPR pipe plant are designed in manner to bring optimum result and ensure better productivity results.
  • Spiral type die head ensures stable wall thickness of PPR pipe even at higher output.
  • Low pressure diagonal channel with spiral mixing part ensures extrusion at low temperature and homogeneous plasticization.
  • Energy efficient ensuring lower power consumption
  • It is designed for an easy operability and performance optimization.

               

                       Main Technology Parameter of PPR Pipe Extrusion Machine Line

 

Model MSPPR -63(Dual) MSPPR-63 MSPPR-110 MSPPR-160
Pipe Range (O.D. mm ) 16 – 63mm 16– 63mm 50 –110mm 75–160mm
Extruder Model SJ60/38 SJ65/33 SJ75/33 SJ75/38
Main Motor 110KW 55KW 90KW 160KW
Vacuum Tank Vacuum Pump 2.2kw * 4 2.2kw * 2 3kw * 2 4kw * 2
Water Pump 2.2kw * 4 2.2kw * 2 3kw * 2 4kw * 2
Length 6m 6m 6m 6m
Cooling Tank Water Pump 2.2kw* 4 2.2kw* 2 3kw* 2 4kw* 2
Length 6m* 2 6m* 2 6m* 2 6m* 2
Haul-off Unit Pedrail 2 2 2 2
Power 0.75kw* 4 0.75kw* 2 1.1kw* 2 1.5kw* 2
Cutter Type Chip-Free Chip-Free Chip-Free Chip-Free
Motor 1.1kw* 2 1.1kw 1.5kw 2.2kw
Capacity ( Max. kg/h ) 350kg/h 150kg/h 250kg/h 500kg/h
Length 34m 34m 35m 35m

 

PPR is a polypropylene random copolymer pipe. They are suitable for cold and hot water pressurized plumbing and mechanical systems. It is usually joined by means of fusion welding,either as a end to end (butt) weld or a fusion weld into a fitting hub. There are mechanical slip fit fittings, but the big advantage is the economy and structural integrity of the fusion weld. This type of joining, if done correctly makes two pipes into one longer pipe.

 

 

                                          Guide to Buy PPR Pipe Extrusion Machine Line

Some customers are new entrants in PPR pipe extrusion machine, they don't know how to find good quality of PPR pipe extrusion machine and reliable manufacturers or suppliers for their own business . At the same time, they are also worry about the quality of PPR pipe extrusion machine and after sales service from China .

On the another side, some customers have no idea about which type of  screw extruder is used for making various size of PPR pipes with different thickness. Here we would like to offer some valuable tips of buying PPR pipe extrusion machines.

 

Through the above technology sheet, we known that there are many factors for choosing the right model of PPR pipe extruders for making different diameters pipes. The primary reason is that saving PPR pipe making process cost , customers would like to choose higher output extruder machine with lower energy consumption.

Magstar Machinery can provides all necessary information such as technology parameters of PPR pipe extrusion machine, technology of extrusion process  and operation manual . The following information can help you find reliable PPR pipe extruding machine manufacturer in China.

 

  • What's the purpose of your PPR pipe used for ?
  • What's the difference between PPR pipe and HDPE pipe ?
  • What's the necessary machines for making PPR pipes and what's the machines used for?
  • How to make PPR pipes by necessary PPR pipe extrusion machines ?
  • How to find one reliable PPR pipe machines manufacturer or supplier?
  • Magstar Machinery makes PPR pipe extrusion machine line in China


1. What's the purpose of your PPR pipe used for ?
 

Hot Water Single Screw Extrusion Machine High Pressure Length 16mm-32mm

If we have a plan and want to buy PPR pipe extrusion machine, first of all, we should know that what's the purpose of PPR pipe used for. 

 

PPR pipe and fittings are a hot and cold water supply system suitable for all potable water applications and heating systems.The pipes are made from PPR, the most advanced PPR available today and injection molded fittings are made of Polypropylene Random (PPR) type 3.This rigorous, long lasting (50 years or more), leak free system is joint by fusion welding, ensuring a homogeneous plastic system similar to PE pipe systems.

 

PPR is designed for applications, such as:

  • Hydraulic works in residential, industrial and public projects
  • Compressed air systems (air-conditioning)
  •  Drinking water and food liquids
  • Agriculture (watering systems for green houses and gardens)

 

2. What's the difference between PPR pipe and HDPE pipe ?

Hot Water Single Screw Extrusion Machine High Pressure Length 16mm-32mm                               Hot Water Single Screw Extrusion Machine High Pressure Length 16mm-32mm

 

                       PPR Pipe                                                                      HDPE Pipe

 

Difference between PPR pipe and HDPE pipe

 

Item PPR Pipe HDPE Pipe
Pipe Diameter Range 16mm - 160mm 16mm -2000mm
Application Indoor ( Easy aging under sunshine) Outdoor
Thermal Conductivity  0.24 (Excellent for hot water supply) 0.42 
Modulus of Elasticity  850Mpa ( More regidity,non-deforming) 550Mpa
Using Water Temeperature Max.95ºc Max.70ºc
Join Type Fittings Butt Welding
Cold Application  - 10ºc - 30ºc ( More stability)

 

 

3. What's the necessary machines for making PPR pipes and what's these machines used for?

 

A standard PPR pipe manufacturing plant factory should be including the following necessary machines for making PPR pipes .

 

  • PPR granule material dryer

 

PPR ganule material dryer machine is main used in drying and stiring mixed PPR granule resin with color master batch by hot air, due to PPR granule material with special characteristics and PPR tube needs highest drying grade material.

 

  • PPR granule material color mixer

Hot Water Single Screw Extrusion Machine High Pressure Length 16mm-32mm

PPR pellet material color mixer machine is main used in PPR granule resin adding, drying, coloring and mixing with color master batch ( mostly is green/white master batch) according to different colors or surface requires for making differen color line function purpose.

 

PPR pellet material color mixer machine is composed of silo,motor, gear reducer box, stir blade and control cabinet.

 

 

  • Vacuum Loader Machine

Hot Water Single Screw Extrusion Machine High Pressure Length 16mm-32mm

Vacuum loader machine is used for loading PPR granule resin material into hopper on the top of single screw extruder from ground. PPR pellet resin material will be transported by vacuum covery in the middle of soft PVC suction hose pipe automaticly. It is controlled by timer too.

 

 

  • Single Screw Extruder & Co- Extruder

 

Single screw extruder is main part of PPR pipe making machine line. It is used for feeding,transporting, plasticing,melting PPR resin material.

 

Co-extruder is used for making color line of PPR pipes. Some customers need two different color lines on the surface of PPR pipes, so it will adpots two sets of co-extruders for making color lines. Anyway, in normal, one color line should be equipped one set of color co-extruder seperatly.

 

Single screw extruder and co-exturder are all composed of driven motor, gear reducer box, screw and barrel, casting aluminum heater, cooling blower, hopper and control cabinet.

 

Driven motor: It is main part of single screw extruder. We'd better choose good brand AC type or DC type driven motor matching with inverter controll for saving power running cost.

 

Gear recuder box: It is used for connecting motor and for reducing rotating speed of screw through size and teeth of gear changing in the gear box.

 

Screw and barrel: It is most important part of single screw extruder. Design of single screw is becoming to special and customzied now due to many different kind plasic materials are using. The surface of screw should be paint double alloy for anti-wear.

 

Casting aluminum heater: It is used for heating barrel and screw which ensure mixed PPR pellet resin material can be plasticizing and melting under the suitable temperature.

 

Cooling blower : It is used for cooling barrel and screw. if temperature of screw and barrel will be excess setting temperature, cooling blowers start to work for cooling barrel which avoid PPR granule material resolved in the inside of barrel.

 

Hopper : It is used for keep the mixed PPR pellet resin material in the silo and make sure material can be into barrel continuously. It is like a material transport station.

 

Control Cabinet: It is used for control whole cornic double screw extruder running by switchs or PLC programes according to different circuits control required.

 

  • Co-Extrusion Mould & Die Head

 

Co-extrusion mould and die haed is another important part of plastic PPR pipe production line. PPR granule material will be forced into extrusion die and melted mixing together through connect flange by screw forward transported after plasticizing and melting in the inner side of barrel.

 

Due to extrusion mould and die head are under heatting too and it is still on fluid status after plasticizing and melting in the inner side of barrel on the single screw extruder, mixed PPR resin material can be come out from die head easy as people required shap,diameter and thickness.

 

People can make many different diameters and thickness final PPR pipes with the same extrusion mould body by changing pins and die heads only . It can save much cost of extrusion mould.

 

 

  • Vacuum Calibrating Cooling Tank

 

Vaccum calibrating cooling tank is main used for cooling hot PPR pipes which is from extrusion mould die. It consists of tank body, vacuum pump, water pump, water spray nozzles system, temperature of water control system.

 

Tank boady is made by stainless steel because of there is water inside of tank and it is should be anti-rust. Length of tank is must be enough to cooling down the temperature PPR pipes when PPR pipe come out from tank. Length of tank is 6 meters or 9 meters according to diameter and thickness of PPR pipes.

 

Vacuum pump is used for sucking the air from the closet cooling tank, which can keep shape of PPR pipes is round and surface of PPR pipes is smooth and shine.

 

Water pump is used for supply cooling water continuously for forced cooling PPR pipes and make sure that temperature of PPR pipe is down.

 

Water spray system is used for transpoting cold water from water pump to each stainless steel water pipes and spraying cold water on the surface of PPR pipes for reduce the temperature of PPR pipes through the many spray nozzles which are connecting the holes on the stainless steel water pipes that around the inner side of tank.

 

Temperature of water control system is used for changing circuit water in time. As we know, after running some time, the temperature of water in the tank will be rising due to cold water take the heat quantity from hot PPR pipes and cooling efficiency will be down. So control system will start to drain the hot water from tank body and supply new cold water into tank body automaticly when temperature of water reach to setting temperature value.

 

  • Water Cooling Tank ( Two sets)

Water cooling tank is main used for cooling hot PPR pipes which is from vacuum cooling tank. It consists of tank body,  water pump, water spray nozzles system. Due to PPR pipe is very hard to cooling down, so we need another two sets of water cooling tank for cooling PPR pipe again.

 

Tank boady is made by stainless steel & glass because of there is water inside of tank and it is should be anti-rust. Length of tank is must be enough to cooling down the temperature PPR pipes when PPR pipe come out from tank. Length of tank is 6 meters or 9 meters according to diameter and thickness of PPR pipes. Glass is for getting better view of of PPR pipes and it is easy to check the pipe quality online.

 

Water pump is used for supply cooling water continuously for forced cooling PPR pipes and make sure that temperature of PPR pipe is down.

 

Water spray system is used for transpoting cold water from water pump to each stainless steel water pipes and spraying cold water on the surface of PPR pipes for reduce the temperature of PPR pipes through the many spray nozzles which are connecting the holes on the stainless steel water pipes that around the inner side of tank.

 

  • Haul-off Unit Machine/ Traction Machine

 

Haul-off unit machine/ traction machine is main used for clamping and pulling the PPR pipe forward a long length at a constant speed through rubber pad which located on each pedrail.

 

It consits of driving motor, pedrail/ pulling belt, air cylinder, rubber pad. According to PPR pipe diameter range, haul-off unit machine will be equipped 2, 3 pedrails/pulling belts for make sure traction force is enough to pull PPR pipe forward.

 

Pedrails/pulling belts are located under the extrusion axis, which are mechanically adjustable and upper ones are driven by pneumaticlly.

 

Special silicon rubber pad on each pedrail/pulling belt is soft and anti-wear, which make sure pedrails do not damage PPR pipes and there is no marks on the surface of PPR pipes.

 

  • Cutter Machine

 

Cutter machine is used for cutting PPR pipes automaticly by PLC controller according to setting length. Working principle is that there are clamps which controlled by air cylinder for clamping PPR pipes first, then blades which on one movable plate start to cutting PPR pipe, meanwhile movable plate be start to moving forward along the guide rail and keep the same speed with extrusion line speed , because PPR pipe is continuous extruding and not stopping.

 

According to diameter range of plastic pipes, there are chip-free type cutter, guillotine type cutter and planetary type cutter as options. Each type cutter with it's special features for ensure it is right type for some plastic pipes.

 

For PPR pipe cutting function, we always use chip-free cutter machine only, the cutting surface of the PPR pipe is smooth and elegance.

 

  • Stacker or Coiler ( Optional)

 

Stacker is used for stock final PPR pipes according to it's diameter range. It consits of air cylinder, wheel and steel frame.

 

Coiler is used for winding smaller PPR pipe automaticly. There are two type of coilers, one type is single disc coiler, anther one is two disc coiler.

 

4. What's the PPR pipe making process ?

 

PPR pipe making process is almost the same with other kinds plastic pipes making process,such as HDPE pipe making process, PVC pipe making process.  Sure, it is also some different with other plastic pipe making process too. Due to there are color lines of PPR pipes, so we always use co-extruder machines together with main single screw extruder for making PPR pipes.

 

By the way, this machine can make PE-RT pipe or HDPE pipes too if change some parts only. So it can save some cost for customers.

 

From the above general information, we can make a making process chart of PPR pipe as following:

 

PPR garnule + Color line master batch ⇒Mixing ⇒Vacuum loading ⇒Hopper ⇒Feeding ⇒ Plasticizing

PPR garnule + Main master batch ⇒Mixing ⇒Drying⇒Vacuum loading ⇒Hopper ⇒Feeding ⇒ Plasticizing

 

⇒ Co-extruding⇒Molding ⇒Forming ⇒Cooling ⇒Pulling ⇒Coiling/Stacking ⇒Packing

 
5. Magstar Machinery makes PPR pipe extrusion machine line in China
 
Established in 2008, we, Magstar Machinery, are one of the most accomplished manufacturers of PPR  Pipe Extrusion Machine, PR-RT Pipe Extrusion Machine, HDPE Pipe Extrusion Machine and PVC Pipe Extrusion Machine and much more. Our products are well known for their durability, strength, and high accuracy. These products are available with customized required from our valuable customers.

Our product of PPR pipe machine is manufactured using top quality raw material and famouse brands parts which has enabled us in delivering quality machines to our customers. In order to deliver quality machines to our clients, our machines are all made according to customized requires .
 
these products are stored under proper warehousing facilities ensuring that the products are in a safe environment. Our proficient team members also ensure that the products meet the set standards of durability & efficiency and are also delivered on time.

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Contact Person: Shen

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