Payment & Shipping Terms:
|Color:||Gray Or Customized||Condition:||New|
|Application:||PVC Braided R Hose Pipe For Liquid, Gas, Air Transport||Automatic Grade:||Full Automatic|
|Screw Design:||Single Screw Extruder||Length::||20meters|
pvc pipe extrusion line,
corrugated pipe extrusion line
Professional PVC Fiber Reinforced Braided Garden Hose Pipe Extrusion Machine Manufacturer In China
PVC fiber reinforced braided garden hose pipe extrusion machine is mainly used in making different diameters and thickness of PVC braided hose pipes which is used for liquid, gas and air transport. This product is used in many different industries wisely.
The wall of this kind pipe is soft transparent PVC compound and woven fiber helix as reinforced, featuring extrusion resistance, corrosion resistance, negative pressure resistance, anti-bending, good negotiability, so it is suitable to conveying gas, liquid , widely used in industry agriculture, construction and irrigation, etc.
Magstar PVC fiber reinforced braided hose pipe extrusion machine line consists mainly of material vacuum loader, single screw extruder, water cooling bath, extrusion mould and die head, fiber woven machine, haul-off unit, coiler as well as other auxiliary machines according to customer requires.
Feature of PVC Fiber Reinforced Braided Garden Hose Pipe Extrusion Machine Line:
|Pipe Diameter Range ( O.D.) mm||12 - 25mm||20 - 50mm||50 - 110mm||75 -160mm|
|Main Motor Power||7.5 kw||15kw||37kw||55kw|
|Length of Extrusion Line||9 meters||10meters||10meters||12meters|
Guide to Buy PVC Fiber Reinforced Braided Hose Pipe Extrusion Machine Line
Some customers are new entrants in PVC braided hose pipe extrusion machine, they don't know how to find good quality of PVC braided hose pipe extrusion machine and reliable manufacturers or suppliers.
On the another side, some customers have no idea about that what's the difference between PVC braided hose pipe , PVC suction hose pipe and PVC thunder hose pipe. Some professional sales stuffs are also confused about it .
So we should be clear about what's the different of these flex PVC hose pipes first and then decide to what's the machines we will required accoding to it.
1. What's the difference of PVC braided hose pipe,PVC suction hose pipe and PVC thunder hose pipe? What's the application and characteristics of them ?
Application:PVC fiber braided reinforced hose is used for conveying water, oil, gas under normal working condition in the factory, farm, ship, building and family. Food grade braided hose can be used in food industry.
Characteristics: Good flexibility, non toxic, excellent transparency, good abrasion resistance, high resistance to alkalis/acids, good weather resistance, higher working pressure.
PVC thunder hose pipe is called Non toxic PVC steel wire reinforced suction hose pipe or flexible PVC spring hose, which is made by 100% pure soft PVC compound and glavanized steel wire is embedded spirally in the wall of hose pipe, inner and outter surface of hose are all smooth and wall of hose pipe is crystal clear.
Application: The flexible PVC thunder hose pipe is widely used for suction and discharge of water, oil and powder in the factories, agriculture, engineering, foodstuffs and sanitation lines, if material adopt food class grade, this spring hose pipe can be used for conveying milk, beverage, distilled liquor, beer, jam and other foods.
Characteristics:It is anti chemical resisttance, non-toxic, anti ageing, anti-high pressure, shape stability, light, transparent and with small bending radius.Performance will be excellent in the conditions of cold weather and negative pressure.
PVC suction hose pipe is also named PVC spiral reinforced suction hose pipe or PVC helix suction hose pipe, it is made by high quality soft PVC garanules and rigid PVC powder. Rigid PVC powder is used to make spiral inserted for reinforced pipes. There are two types of PVC suction hose pipes, one type is outter surface is smooth wall, another type is outter surface is corrugated wall.
Struction of PVC Suction Hose Pipe Smooth Wall Type Corrugated Wall Type
Application: PVC suction hose is an ideal flexible hose for conveying water, oil and powder, abrasive mineral sands, gravel, cement, chips, shavings, construction, agricultural, and industrial service applications.
Characteristics: Anti-abrasion, anti-corrosion, anti-aging. Super flexible, small bending radius, light weight.
|Extruder Quantity||2 sets||1set||2 sets|
|Extruder Type||Single Screw||Single Screw||Single Screw|
|Plastic Material Type||Soft PVC & Rigid PVC||Soft PVC||Soft PVC|
|Reinforced Material||Rigid PVC||Steel Wire||Woven Fiber|
|Layers of Pipe||Single or Corrugated||Single||Three or Four|
|Reinforced Type||Rigid PVC Spiral||Steel Wire Spiral||Fiber woven|
|Length of Machine||35 meters||10 meters||18 meters|
|Haul-off Unit||No||No||Yes ( Two sets)|
|Separate Forming Device||Yes||No||No|
PVC compound material color mixer machine is main used in PVC compound resin adding, drying, coloring and mixing with master batch according to different colors requires for making different colors of PVC thunder hose pipe function purpose.
PVC compound material color mixer machine is composed of silo,motor, gear reducer box, stir blade and control cabinet.
If soft PVC part of PVC braided hose pipe color is transparant, then we didn't need this mixer machine. It is optional only.
Vacuum loader machine is used for loading soft PVC compound resin material into hopper on the top of extruder from ground. Soft PVC compound resin material will be transported by vacuum covery in the middle of soft PVC suction hose pipe automaticly. It is controlled by timer too. The working principle of this vacuum loader is negative pressure.
Single screw extruder is main part of PVC braided hose pipe making machine line. It is used for feeding,transporting, plasticing,melting soft PVC compound resin material. The key point is that this PVC braided hose pipe extrusion line is consits of two sets of this single screw extruder. One set of single screw extruder is used for inner wall of braided hose pipe, another set of single screw extruder is used for outter wall of braided hose pipe. It means that this PVC braided hose pipe is made in composite way.
Single screw extruder is composed of driven motor, gear reducer box, screw and barrel, casting aluminum heater, cooling blower, hopper and control cabinet.
Driven motor: It is main part of single screw extruder. We'd better choose good brand AC type driven motor matching with inverter controll for saving power running cost.
Gear recuder box: It is used for connecting motor and for reducing rotating speed of screw through size and teeth of gear changing in the gear box.
Screw and barrel: It is most important part of single screw extruder. Design of single screw is becoming to special and customzied now due to many different kind plasic materials are using. The surface of screw should be paint double alloy for anti-wear.
Casting aluminum heater: It is used for heating barrel and screw which ensure mixed PVC resin material can be plasticizing and melting under the suitable temperature.
Cooling blower : It is used for cooling barrel and screw. if temperature of screw and barrel will be excess setting temperature, cooling blowers start to work for cooling barrel which avoid PVC material resolved in the inside of barrel.
Hopper : It is used for keep the mixed PVC resin material in the silo and make sure material can be into barrel continuously. It is like a material transport station.
Control Cabinet: It is used for control whole cornic double screw extruder running by switchs or PLC programes according to different circuits control required.
Extrusion mould and die head is one important part of PVC braided hose pipe production line. Soft PVC compound material will be forced into extrusion die through connect flange by screw forward transported after plasticizing and melting in the inner side of barrel.
Soft PVC pipe be out from extrusion die head which will be as inner layer of PVC braided hose pipe only. This inner diameter of this smaller soft PVC pipe will be as the inner diamter of PVC braided hose pipe.
Water cooling bath is main used for cooling hot smaller PVC hose pipes which is from extrusion mould die. Bath body is made by stainless steel because of there is water inside of bath and it is should be anti-rust. Length of tank is must be enough to cooling down the temperature PVC thunder hose pipes .
In normal, length of cooling bath is 4 meters to 6 meters according to pipe diameter ranges and thickness of PVC Fiber Reinforced Braided Garden Hose Pipe.
Water spray system is used for transpoting cold water and spraying cold water on the surface of smaller PVC soft hose pipes for reduce the temperature of pipes through the several spray nozzles .
Haul-off unit machine/ traction machine is main used for clamping and pulling the PVC thunder hose pipe forward a long length at a constant speed through rubber pad which located on each pedrail.
It consits of driving motor, pedrail/ pulling belt, air cylinder, rubber pad. Haul -off units/pulling machine for PVC Fiber Reinforced Braided Garden Hose Pipe will be equipped two pedrails/pulling belts only according to diameter of pipes is no more than 160mm.
Pedrails/pulling belts are located under the extrusion axis, which are mechanically adjustable and upper ones are driven by pneumaticlly.
Special silicon rubber pad on each pedrail/pulling belt is soft and anti-wear, which make sure pedrails do not damage PVC Fiber Reinforced Braided Garden Hose Pipe and there is no marks on the surface of PVC Fiber Reinforced Braided Garden Hose Pipe.
Fiber woven machine/ Yarn roller device is used for winding the yarn/fiber around on the outer surface of smaller soft PVC pipes in order to make one layer of yarn/fiber net which attached on the outer surface first.
Rotating speed of fiber woven machine/ yarn roller device is controlled by inverter with easy coperation and non-fly yarn. Capacity can reach to 10m per minute.
Dryer oven is used for drying the inner layer and fiber/yarn net on the surface of pipes which is from cooling bath . It makes the pipes will be getting better plastizing and melting with new soft PVC material in the next extrusion die head.
This extrusion mould and die head is used for making the outside layer of PVC braided hose pipe . Inner layer Soft PVC pipe with fiber/yarn net around its outer surface will be forced into this new extrusion die by pulling machine forward transported.
Inner layer and out layer will be melting together in this extrusion mould die and cover the fiber/yarn net layer.
Coiler is used for winding PVC braided garden hose pipe automaticly. There are two type of coilers, one type is single disc coiler, anther one is two disc coiler. This machine is suitable for winding this kind pipe which is pulled out of he front road, which adopts automtiac winding, adjusting the winding speed, winding tesion mode with two alternate winding to ensure continuity. The pneumatic opens or closes, and equipped with cable rod, automatic cable to cable uniform, regular coiling, compact structure, high degree of automation.
3. What's the PVC fiber reinforced braided garden hose pipe making process ?
PVC fiber reinforced braided garden hose pipe making process is different with other kinds of PVC pipes making process. Due to there are three layers of this kind pipe and it is composite in two steps, firts step is making inner layer pipe by first single screw extruder, and the woven machine/ yarn roller device make fiber/yarn net on the surface of inner layer pipe after this pipe has been cooled by cooling bath. Then another single screw extruder for making outer layer cover the fiber/yarn net again. Then final composite PVC braided garden hose pipe is forming and cooling again.
From the above general information, we can make a making process chart of PVC fiber reinforced braiided garden hose pipe as following:
PVC compound+ master batch ⇒Mixing ⇒Vacuum loading ⇒Hopper ⇒Feeding Plasticizing⇒ -extruding⇒Molding ⇒Forming ⇒Cooling ⇒Pulling ⇒Fiber/yarn braiding ⇒ Drying ⇒Co-extruding⇒Molding ⇒Forming ⇒Cooling ⇒Pulling ⇒ Coiling ⇒ Packing
4. Magstar Machinery makes PVC fiber reinforced braided garden hose pipe extrusion machine line in China
Magstar machinery is trustworthy PVC braid hose pipe extrusion machine line manufacturer and supplier in China. We provide valuable and top quality PVC braided hose pipe production line to our customers and help them reducing PVC braided hose pipe making process cost and fast after sales service .
Before you order PVC braided hose pipe extrusion machines, we will offer our professional sugesstion. After you order it, we will offer flowing chart, machines testing before shipment, trainning operation staff. We will make sure that your choice is your smart and right decision on this project.
Magstar can be your reliable PVC braided garden hose pipe manuafcturing machine manufacturer in China, all parts of machines and all material are choosen from China best supplier.
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